Summary
Demonstrate knowledge and skills for qualifying as Journeyman. Applicable Job Qualification Requirements will be used as a guide in performing tasks and demonstrating knowledge in the following areas. Actual work time must be recorded in the Work Experience Log.
Skills
Fundamentals
Demonstration of knowledge required in all areas.
- Safety Precautions Fundamentals
- First Aid And Rescue
- Quality Assurance Administration Fundamentals
- Quality Assurance Program Fundamentals
- Levels Of Control Fundamentals
- Hearing Conservation Program Fundamentals
- Hazardous Material Control And Management-(HMC&M) Program Fundamentals
- Respiratory Protection Program Fundamentals
- Sight Conservation Program Fundamentals
- General Administration (log, record and file maintenance)
- Technical Administration (publications and technical manuals)
- Logistics
- Shop Fundamentals
Equipment
Demonstrate safe operation and upkeep of shop equipment. The equipment list is representative of tools
and machinery typically found in the Work-Center associated with this trade.
- Ram And Pump, Hydraulic
- Blast Cleaning Cabinet, Dry, With 20 In Turntable, Floor
- Cleaner, Steam, Pressure Jet, Oil Fired, Portable
- Battery Charger
- Calipers, Inside/Outside
- Drill Machine, 20 In Swing, 1-1/4 Cap
- Degreaser, Tank, Floor
- Diesel Engine Test System
- Dial Indicator, Magnetic Base W/Flexible Arm
- Fork Lift, Diesel, 5 Ton, Pneumatic Tire
- Grinding Machine, 10 In Wheel, Bench
- Gage, Bore
- Gage, Snap
- Gage, Depth
- Head Machine, Diesel Engine, 8 Speed, 24 In, Reversible
- Micrometer Set
- Oven, Bearing Heating, 400 F, Bench
- Tank, Dip
- Valve Seat Grinder, Universal W/Dial Gage, Portable
- Wrench, Torque
- Comparator Flow Diesel Bench
- Dial Indicator
- Grinders
- Pressure Tester
- Injector Pop Tester
- Nozzle Cleaner
- Nozzle Viewer
- Fuel Pump Test Stand
- Governor Test Stand
Clean Diesel Engine, Internal and External Components
- Steam Clean
- Chemical Cleaning
- Caustic Cleaning
Disassemble, Overhaul and Repair Large Diesel Engines
- Colt Pirlstick PC2.5v Engine
- Engines Up To 200 Hp
- Engines Up To 500 Hp
- Engines Up To 2700 Hp
- Engines Up To 1200 Hp
- Issotta Fraschini Diesel
Dynamometer Load Test Diesel Engines (In Shop)
- Up To 200 Hp
- Up To 500 Hp
- Up To 700 Hp
Inspect and Repair Lube Oil Systems
- Inspect Lube Oil Systems
- Lube Oil System Hot Oil Flushes
- Repair Lube Oil Systems
Overhaul, Repair, Replace, and Test Diesel Engine Components
- Air Start Motors
- Cooling Systems
Provide Miscellaneous Repair and Adjustment Services
- Diesel Engine (Tune Up)
- Diesel Inspections Up To 400 Hp
- Diesel Inspections Above 400 Hp
- Exhaust Driven Turbine Blowers (Turbochargers)
- Inspect Generator Bearings And Shaft Seals
- Pump Mod 1 Repairs
- Mod 2 Conversion And Repairs
- Replace Resilient Mounts
- Torque Foundation Bolts
- Servo Actuators (Steam System)
Repair, Replace and Test Diesel Engine Components
- Cylinder Heads
- Cylinders (Including Honing)
- Engine Driven Blowers
- Engine Driven Component Alignment
- Friction Clutches
- Fit And Replace Pedestal Bearings
- Fuel Oil Piping (Fabricate & Install Tubing)
- Labyrinth Seals
- Transmissions
- Vibration Dampers
- Speed Sensing Devices (Magnetic/Electric Pickup)
- Troubleshoot, Test & Repair Fuel Pumps
- American Bosch Fuel Pumps
- Caterpillar Fuel Pumps
- CAV Fuel Pumps
- Colt Pirlstick Fuel Pumps
- Lucas & Bryce Fuel Pumps
- Robert Bosch (APE) Fuel Pumps
- Robert Bosch (APF) Fuel Pumps
- Roosa Master Fuel Pumps
- Troubleshoot, Test & Repair Governors
- Woodward (Model EG) Governors
- (Model PG) Governors
- Model (SG) Governors
- Model (UG) Governors
- Troubleshoot, Test & Repair Injectors & Nozzles
- Unit Type Injectors
- Pressure Time Injectors
- American Bosch Nozzles
- Colt Pirlstick Nozzles
- Fairbanks Morse Nozzles
- (IF) Isotta Franschini Nozzles
- Lucas Bryce Nozzles
- Robert Bosch Nozzles
